Preventive Q/C System with dye house:

Together with our dye house, Swisstex, we established a preventive Q/C system to check quality issues such as fabric weight, shrinkage, color fastness, pilling and PH before dye.

In-house  inspection:

20% of each dye lot is inspected in-house for all issues.

Zero Shirnkage Issues:

Every roll undergoes a 12hr relaxing process before cutting.

Cutting Capacity:

One million pieces per month can be cut with excellent quality and efficiency.Ā  

We use the latest in technology to design, optimize and produce; Customer satisfaction is always our ultimate goal.

Bundling barcode System:

Barcode System allows us the ability to track each garment from begin to end.

CAFTA Certified  Yarn Supplier

 

Motivating incentive System:

Individual performance is measured and compensated based on individual and team performances .

Efficient module lay out :

Minimizing the product moving distance and increasing individual responsibility improves teamwork and performance.

Multi-function Workers:

Training each worker to become multi-functional to maximize production balance.

Preventive maintenance:

All machines, functional and non-functional, we give periodical maintenance to reduce dead time and unexpected machine related issues.

Sewing Capacity:

Up to one million pcs per month.

 

Sampling with 2 days:

Samples completed withing 2 days upon receipt of request.

In-house  95% aproval rate with 1st sample:

Making correct sample to get aproval with 1st submit.

Production friendly sample development:

Making samples production friendly at the development stage.

Minimizing dead time:

Utilizing a separate team whose main responsibility is setting up each printing machine for each production team.

Printing Capacity:

10 automatic printing machines, up to one million pieces per month.

 

Capacity:

Up to one million pieces per month.

Individual responsibility:

Each employee is responsible for entire packing process for each garment.

Needle and metal detection:

100% of garments pass through needle and metal detector machine.

 

Independent QC team vision:

Separate QC division monitors each departmentĀ“s damages and pinpoints weaknesses. This is to simulate a 3rd party audit so each department is given more responsibility for their quality.

Report and execute system:

Creating reports to provide feedback to managers to improve their processes.

High Quality Standard:

Using data based on each style helps bring the product quality to the highest standard.

 
USA office - Fullerton, California / Factory- San Salvador, El Salvador
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